1620mm wide format + integrated cutting system
1620mm wide format + UV LED technology, balancing productivity and image quality.
The Mimaki UJV100-160's 1620mm work area is one of its core competitive advantages. It perfectly accommodates the advertising industry's mainstream wide-format roll materials—whether it's folding screens, vehicle wraps, transparent films, or self-adhesive materials—and can print them in a single pass, eliminating the need for stitching to produce a complete image up to 1.62 meters long. This completely solves the pain points of "multiple prints and stitching misalignment" often associated with smaller-format printers. For example, a traditional 1.3m wide-format printer requires two prints followed by stitching, taking three hours to print a single image and resulting in a rework rate exceeding 10%. This device, however, can print a single 1.62m wide folding screen in just 1.5 hours, eliminating any stitching artifacts and reducing the rework rate to less than 1%.
The device also features UV LED curing technology, which accelerates ink drying by 30% compared to traditional UV printers. It also allows for printing without preheating, significantly shortening production cycles. The UV ink used boasts strong adhesion and is compatible with a variety of materials, including PVC, PET, leather, and metal foil. It boasts outdoor weather resistance of over three years and a color decay rate of less than 8%, meeting the core requirement for long-term outdoor use for advertising signs. An advertising production company reported that using this device has increased their daily production capacity for wide-format orders from 150 square meters to 280 square meters, and their customers have highly praised the color saturation and durability of the images.
Built-in LUS-210 cutter for integrated "print-and-cut" processing.
Unlike the traditional "print then cut" process, the Mimaki UJV100-160 features a built-in LUS-210 high-precision cutter, enabling contour or custom-shaped cutting directly after printing, eliminating the need for manual material transfer and reducing intermediate waste and time. The cutter delivers 0.1mm precision, enabling the production of simple rectangular logos, complex custom-shaped stickers, and intricate cutout designs in a single pass, without the need for secondary trimming.
For example, when producing batches of custom-shaped car stickers, the traditional process requires printing the roll, then manually feeding it to the cutter for positioning and cutting. A single batch of 500 stickers can take four hours to complete. However, this integrated "print-and-cut" process can be completed in just two hours, with cutting position deviations controlled to within 0.3mm, significantly improving product consistency. The person in charge of an auto decoration shop said that after introducing this equipment, the delivery cycle of customized car sticker orders was shortened from 2 days to 1 day, and the customer repurchase rate increased by 25%.
The DAS system ensures seamless quality control throughout the entire process.
The equipment's Data Automation System (DAS) is a key component in ensuring consistent quality during mass production. This system collects printing parameters (such as ink flow, curing temperature, and cutting depth) in real time and compares them against preset standards. Any deviation triggers an immediate alert, preventing batch rejections due to parameter anomalies. The DAS system also supports one-click import of order data and automatically generates a print-and-cut process plan, reducing manual parameter setting errors. This system is particularly suitable for large-scale, small-batch, customized orders.
Highly stable design, suitable for industrial-grade continuous production.
As an industrial-grade machine, the Mimaki UJV100-160 utilizes a dual-guide drive system and a heavy-duty chassis, ensuring stable printhead operation. Even when printing at a full 1620mm width, it maintains consistent tension on both sides of the image, preventing wrinkling or shifting of the material. Its ink circulation system prevents ink clogging the printheads, reducing maintenance requirements. The machine boasts a failure rate of less than 3% during continuous operation, meeting the industrial demands of 24/7 non-stop production.
As the advertising, signage, and packaging printing industries increasingly demand efficient, high-precision, and integrated production, the Mimaki UJV100-160 UV LED roll-to-roll printer, with its 1620mm wide format, built-in cutting system, and DAS quality control, is becoming a powerful tool for companies to enhance their core competitiveness. It not only reshapes the production process for wide-format UV printing but also improves efficiency across the entire supply chain, driving the industry's transition from decentralized processing to integrated intelligent manufacturing.