1200mm wide single-lane corrugated box high-speed printing new benchmark
This device is designed specifically for carton packaging applications such as bagged foods and snacks. Its revolutionary single-channel printing technology improves traditional printing efficiency by 300%. Its 1200dpi high-precision image quality and eco-certified inks meet the dual demands of food packaging for both safety and aesthetics, making it a versatile solution for packaging companies facing challenges such as insufficient production capacity during peak seasons, high costs for small orders, and substandard environmental protection.
Single-pass technology breakthrough: a revolution in efficiency and precision.
Traditional corrugated cardboard printing requires five to seven color registration processes, resulting in long production cycles (a single batch can take over 24 hours) and often leading to scrap rates as high as 8%-10% due to registration deviations. This single-pass corrugated cardboard printer, with its fixed printhead matrix design, achieves full-color printing on the cardboard in a single pass, radically rewriting industry efficiency standards.
A 300% productivity boost: The device boasts a print speed of up to 150 meters per minute, and with an effective printing width of 1200mm, it boasts an hourly production capacity of 900 square meters (equivalent to approximately 6,000 standard food cartons per hour). After introducing this equipment, a snack food packaging factory increased its daily carton printing capacity from 20,000 square meters to 50,000 square meters, successfully coping with the surge in orders during peak season and shortening order delivery cycles from three days to one.
1200dpi high-definition image quality: Utilizing micro-voltage control technology, the minimum ink droplet size reaches 3.5pl, enabling clear rendering of detailed elements required for food packaging, such as nutritional information labels and anti-counterfeiting QR codes. Test data shows that the recognition rate of QR codes printed using this equipment has increased from 87% with traditional equipment to 99.6%, completely resolving logistics traceability issues caused by blurred barcodes.
Zero overprint deviation: Single-pass, one-step imaging technology eliminates the overprint errors associated with traditional multi-step printing, maintaining pattern edge accuracy within ±0.1mm. After printing on a biscuit brand's cartoon-shaped packaging using this equipment, the color consistency score increased from 82 points (out of 100) to 98 points, significantly enhancing its shelf appeal.
1200mm wide format accommodates all food packaging needs.
The machine's 1200mm printing width, designed based on precise market research, perfectly covers mainstream carton sizes in the food industry.
Bagged food cartons: Capable of printing large-format cartons ranging from 800-1100mm in width in a single pass, meeting the full-case packaging needs of packaged foods like instant noodles and potato chips. After using this machine, a certain instant noodle company saw a 40% increase in full-box printing efficiency, significantly improving the brand logo recognition on the outer box.
Small and medium-sized color boxes: This machine supports multi-row printing, enabling simultaneous printing of 4-6 small and medium-sized food color boxes (such as chocolate boxes and pastry boxes) within a 1200mm width. Combined with an automatic slitting system, this machine reduces unit processing costs by 35%.
Specialty Shape Packaging: For unusually shaped food packaging boxes (such as 3D biscuit boxes and gift boxes), the machine's vacuum paper feeding system ensures smooth transport of corrugated cardboard with a thickness of 0.2-3mm, increasing the print pass rate from 85% with traditional equipment to 99%.
Food-grade environmentally friendly configuration, ensuring safety and sustainability.
Amid increasingly stringent regulations on food packaging safety, this equipment achieves environmentally friendly operation from ink to production:
FDA-certified ink: Utilizing water-based, environmentally friendly ink certified by the US FDA for food contact materials, it reduces VOC emissions by 90% compared to traditional solvent-based inks. Tests on printed cartons show residual heavy metal levels of less than 0.01 mg/kg, meeting standards for infant food packaging.
Energy-saving production mode: Single-pass, one-shot molding technology reduces the energy consumption of traditional equipment by requiring frequent starts and stops. Tests show a 42% reduction in power consumption per unit printed area. One company, with an annual printing volume of 1.5 million square meters, saved 120,000 kWh of electricity through this technology alone, earning them a green production subsidy from the local environmental protection department.
Zero wastewater discharge: The closed-loop ink circulation system achieves a 98% ink utilization rate, eliminating printing wastewater and reducing hazardous waste disposal costs by 80%. The equipment has obtained EU CE safety certification, meeting environmental requirements for export food packaging.
As the food industry's trend toward smaller batches, diverse product categories, and faster turnover intensifies, this 1200mm-wide, single-channel corrugated carton printer is becoming a powerful tool for packaging companies. Its high speed and precision not only address production bottlenecks, but also, through its environmentally friendly features and intelligent integration, help companies strike a balance between food safety regulations and cost control. As the head of Thailand's S.N.P. Paper Company stated, "Digital printing technology allows us to quickly respond to market demand while maintaining quality consistency unmatched by traditional processes. This is the core competitiveness that food packaging companies most need."