A2 format DTF thermal transfer printer unlocks clothing customization

A2 format DTF thermal transfer printer unlocks clothing customization

06-09-2025

This equipment is specially designed for the thermal transfer needs of fabrics such as clothing T-shirts. It can print high-definition patterns on the transfer film without pre-treating the fabric, and then transfer the pattern through high-temperature hot stamping. It perfectly solves the pain points of traditional silk screen printing, such as "high plate making costs and small batches are not cost-effective", and direct inkjet printing, such as "large fabric limitations", and provides an "efficient, flexible and low-cost" solution for scenarios such as T-shirt customization, fashion brand processing, and team clothing production.



I3200 printhead + 60cm wide format: balancing efficiency and size requirements.

As the core performance support of the device, the combination of the I3200 printhead and 60cm wide format design directly breaks the capacity and size limitations of small and medium-format DTF printers:

I3200 printhead: Dual advantages of high speed and high definition

Equipped with the industrial-grade I3200 printhead, it boasts a physical resolution of 1200dpi and supports variable droplet control from 3.5pl to 14pl. This enables precise reproduction of graphic details (such as cartoon lines, text gradients, and portraits on T-shirts) while also achieving efficient batch output. It can print 25-30 square meters of transfer film per hour. Converted to a standard A3-sized transfer film (suitable for chest designs on adult T-shirts), this translates to an hourly output of 80-100 sheets, double the efficiency of standard DTF printers (40-50 sheets per hour). A custom clothing studio reported that, previously using a small-head DTF printhead, it could only complete 200 custom T-shirts per day. After switching to this new equipment, daily production capacity increased to 450 pieces, allowing them to meet peak orders during peak season without the need for additional equipment.

60cm Width: Covers All Pattern Sizes

The 60cm printing width (A2 format) accommodates all sizes, from small children's T-shirt designs to full-back adult T-shirt designs. For example, when printing a small 15cm cartoon on the chest of a children's T-shirt, four to five designs can be printed simultaneously. For a large 30cm x 50cm full-back adult T-shirt design, transfer film printing can be completed in one go without stitching, eliminating pattern misalignment and color gaps caused by stitching. A trendy brand processing factory uses this equipment to produce full-back printed T-shirts. The pattern integrity is improved by 90% compared with the splicing process, the customer rework rate is reduced from 15% to 2%, and the transfer film consumables cost of a single T-shirt is reduced by 12% (reducing splicing waste).



DTF Thermal Transfer Technology Breaks Fabric Compatibility Limitations

Unlike traditional DTG direct-ink printing, which relies on pure cotton fabrics, this printer utilizes DTF (Direct to Film) thermal transfer technology. Through a "transfer film printing + high-temperature hot stamping" process, it is compatible with a wide range of fabrics, completely addressing the "fabric limitations" of garment customization.


Full Material Compatibility: Whether it's pure cotton, polyester, cotton blends, or knits, sweatshirts, or denim, transfer patterns to the transfer film. The design is first transferred to a dedicated DTF transfer film, then hot stamped onto the garment using a heat press (150-180°C, 15-20 seconds). No pre-treatment, such as washing or coating, is required. An e-commerce seller reported that, previously, their direct-ink printing equipment could only handle orders for pure cotton T-shirts, resulting in a significant loss of demand for custom polyester sportswear and hoodies. After switching to this DTF printer, their business expanded to include sportswear, children's wear, and denim jackets, adding five new order types and increasing monthly revenue by 65%.


Excellent pattern fastness: Using specialized DTF thermal transfer ink, the printed pattern exhibits strong adhesion and, after 20 washes, showed no signs of fading or cracking. When the fabric is stretched, the pattern can slightly deform with the fibers (with an elasticity of up to 15%), fully meeting the needs of daily wear. A custom clothing company producing employee T-shirts for a company, using this equipment, found that the patterns printed remained vibrant even after three months of daily wear and washing, resulting in a surge in the company's repurchase rate from 60% to 90%.



Convenient Operation + Controllable Costs Lower the Barrier to Customization

To help non-professional users quickly get started, the device features multiple optimizations in operation and cost control, significantly lowering the barrier to entry for custom apparel:

Smart Operation: Beginners can get started in just one hour

Equipped with a 10-inch touchscreen and pre-set programs like "T-Shirt Pattern Mode" and "Hoodie Pattern Mode," users simply import a design file, select the size, and start printing with one click. Wireless file transfer between computers and mobile phones allows designers to adjust design details on-the-spot without the need for repeated exporting and copying.



As demand for personalized apparel continues to escalate, small batches, multiple styles, and fast delivery have become mainstream trends in the industry. The I3200 A2 format 60cm DTF thermal transfer printer, leveraging the high efficiency of the I3200 printhead, the flexibility of a 60cm wide format, and comprehensive material compatibility, not only lowers the technical and cost barriers to apparel customization, but also, with its "efficiency + flexibility" features, helps companies quickly respond to market demand and accelerate the transformation of the apparel customization industry from "mass production" to "personalized intelligent manufacturing."

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